School Work put to a Practical Use

by Phil Cooke - November 1990

 

Over the past 2 years I have been doing my GCSE examinations, and for my Woodwork project I decided to design and build a Radio Controlled model glider.  As I have been flying a PSS BAe Hawk for the last 2 years, I wanted to design a Power Scale Soarer modelled on a modern military aircraft.

The aircraft chosen was the brand new RAF advanced trainer, the Shorts Tucano T1.  The aircrafts design was almost perfect for a good slope soaring model, having a relatively large wingspan, very clean lines and no draggy air intakes as on the Hawk.

I wanted to make the model big enough to fly easily, yet still making it manageable to launch.  After scaling up a 3-view drawing of the Tucano it became obvious that a 1/8th scale model would be most practical.

 

After completing the plans, and having measured up how much balsa was needed, the real work began!  I had over 9 months of working time to build the model, so I decided to build it conventionally, with a built up wing and a simple 'box' fuselage.  I wrote a letter to Shorts Brothers PLC in Northern Ireland, asking if they could send me some photos and pictures of the Tucano, which would help me construct a scale model, and I was very glad when a large envelope full of photos arrived that week!  These pictures proved to be invaluable during building, it always helps when you can see your subject from all angles.

The fuselage went together reasonably quickly, and soon the time came when I had to think about the canopy.  The model needed a large, smooth canopy, very similar in shape to that on the Hawk.  So, off I went to the model shop with the dimensions, in search of a cockpit cover of the correct shape.  It was not to be found.  With me doing a lot of work on the project in school time, I put the problem to my teacher and he said..." Why not use the vacuum forming machine? - All you have to do is make a hardwood dummy cockpit, the exact size and shape!"

After hours of sanding this block of wood to the correct shape, and removing the wood dust from my eyes, the cockpit was ready for moulding.  Having obtained a large sheet of transparent perspex from the school, I was able to successfully mould 4 canopies, and then, after making another dummy, a plastic nose spinner too.  Both of these components were strong and light, and make the model look very realistic.

Obtaining a well proven wing section from Simon Cocker, the wings went together, the hardest job being the making of the 14 wing ribs of different sizes due to the pronounced wing taper.  I chose to increase the models wing area by about 10% from scale, to improve its future gliding performance.

The model was covered in Solartex for strength, and was then sprayed.  I chose to finish it in the standard RAF trainer colourscheme, the traditional white, red and grey.  The spray paints gave a gloss finish which was colourful and attractive.

With the model finished and ready for flight, half a film of photos were taken, (just in case I was never to see my creation in 1 piece again!)  Unfortunately, at this stage, my exams were just around the corner, so flying sorties were replaced with swotting and the Tucano remained grounded for the next 2 months.

Once the exams were over, the Tx was charged and  the checks were done.  The Tucano was ready and raring to go, all that was wrong was the weather, with prominent South Easterly winds, which isn't correct for any of our local slopes!  Luckily, one Friday afternoon the wind turned more or less due East, so, strapping on our G-suits we rushed up to our Elkstone site.  On arrival, the wind was just slightly Southerly although the slope was still flyable.  

After the compulsory range check, and after making sure that left was left and up was up, the model was launched into the steady 10-15 mph wind.

Thankfully, the model climbed out gently, without any stick inputs!  However, after a couple of minutes in the air, it became obvious that the model was slightly tail heavy, although it was certainly controllable.  

The model was landed and a couple of pebbles were added to the nose ballast.  The model was launched again, this time with better flying characteristics.  After getting the model correctly balanced and trimmed, the flight envelope was explored.

The model proved to be more or less fully aerobatic, and certainly looked realistic in the air.  The model flew for 40 minutes on its maiden flight, and will now become a regular weekend model up on the slopes.

The models AUW came out at 2lb 12oz (including the pebbles) and the flight characteristics benefited accordingly, as the model is able to glide in very light winds, unlike most PSS models which need a steady 20mph to stay aloft (my Hawk is no exception!)

MODEL SPEC :

Scale : 1/8th 

Wingspan : 60"

Length : 40"

AUW : 2lb 12oz

Wing Loading : 10 oz / ft2

RC Functions : Aileron and Elevator only

 

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