Designer Techniques No. 1

Gloster Javelin

by Martin Whitelaw  - December 1996

 

Martin Whitelaw takes us through the stages of his Gloster Javelin T Mk.3, from conception to maiden flight.

When Alan Hulme asked me, or was it commanded(?) to write an article on one of my PSS projects I thought this was a chance to put something back into our sport (sentimental poohoo), but which model?.  Would it be the technically difficult Victor SR2 or the aerodynamic phenomenon that is the Buccaneer S2.  Alan wants to encourage new blood so I decided to use my new 'floater' as the basis for this article - the Javelin T Mk.3.

The Javelin project started out after a discussion with my design guru, Ron Collins, who told me that it had already been done but was not an ideal PSS subject.  That's all the motivation I needed and off I set to get my hands on a scale plan and elevations.  I decided on the T3 trainer version as, to my eye, it looks better than the shorter combat version and the increased nose length would allow for an easier CG correction.

As with all my recent models I started with a 3/32" balsa box parallel centre section with tapering sections fore and aft.  To this I attached the fin, complete with elevator mechanism.  On the Javelin the all-moving tailplanes (brass square tube in tailplanes) had to be more or less complete before moving on to the next stage, which was fuselage foaming.

Using 1/8" thick balsa formers as a guide at all significant changes in fuselage section, white foam blocks are glued to the central box and formers.  Don't use ply for the formers as small corrections to the finished body shape are then more difficult.  Once the white glue has dried the fun starts and the foam blocks can be hack sawed and sanded until the fuselage shape is achieved.  I always trust the finished foam outline to eye and it always amazes me that on returning to the model you invariably see other high spots and areas for improvement.  Never rush this stage as the finished model will suffer if you do.  Go away and cut the wings while viewing the fuselage from time to time and returning to 'fettle' the shape as necessary.

Talking of the wings, I prefer to foam cut and veneer mine and the Javelin presented a few problems in this respect.  Firstly,  the wing position in the fuselage meant that there would be very little left of the fuselage if a one piece wing was adopted and secondly, the production Javelin's had reduced sweep back on the wings' outer panels.  No problem I hear you say - go for plug-in, built-up wings.  Not me. I stuck to a one piece foam veneered wing.

To reduce drag on the delta wing, while maintaining a reasonable scale look.  I opted for an E374 wing root profile with a 5% thickness ratio and a 'bit' of additional thickness on the underside.  The outer wing panel, including the tip, is again E374 this time with 6% thickness ratio.  Thanks again to Ron for the use of his computer programme.  A satisfactory taper from root to tip being achieved despite the change of outer panel sweep back.  Inner and outer wing panels were epoxied together before cutting out the ailerons, fitting the 'inner' trailing edge and aileron torque rod.  Refitting the inner wing foam trailing edge over the aileron torque rod, then allowed each wing half to be veneered - minus ailerons. Aileron sections were edged separately with 1/4" balsa before they too were veneered.  The wing halves were glued together and balsa wing tips, with 1/ 32" ply sandwiched in between, fitted, checked for alignment with each other and sanded leaving the ply to form the hard trailing edge.  A good aileron fit was achieved before the wing was laid aside.

 

An excellent photo showing just how thin the fuselage on the Javelin is with the wing section removed
A shot of the underside showing the wing seat and elevator servo position. Note the receiver and battery shoehorned into the aperture just in front of the bulkhead!

Back to the fuselage, a ply spine was cut into the top of the fuselage to strengthen the wing aperture and, with a temporary pink foam nose cone fitted, the fuselage was planked with 1/16" balsa, white glue and thousands of dressmakers pins.  On completion of planking the rough edges were sanded down and the temporary nose block replaced with a laminated balsa one, again sanded to a final profile.  I find that this method of construction allows for a more complex body shape to be achieved without adding significantly to the overall weight of the model and resulting in an extremely tough fuselage, no impact tests please!.

With a steady nerve the fuselage wing opening was marked and hacksawed out (always a tense moment).  The wing seat was sanded and lined with liteply and balsa. The fuselage bottom portion was shaped and refitted to the wing underside and with wing bolts front and rear the fuselage/wing was ready for the servos and actuating rods/cables.  One result of the mid mounted wing design was a requirement to hollow out the wing root around the fuselage mounted elevator servo and careful routing of the actuating rods and cables.

An 'in the raw' test flight was thought necessary to check out the tailplane incidence, fuselage flying attitude and of course, Ron Collins' predictions.  With a well forward C of G, the Javelin was launched into a stiff breeze and to my surprise all appeared to be within tolerance and it flew steadily, given the amount of elevator up trim I had to apply to correct for that extra nose weight (video available for any doubters).  No heroics.  I cut the test flight short when I remembered that I had only secured the ailerons with drafting tape, good job too as one of the all moving tailplanes had worked its way close to coming off.  A tighter fit is obviously required.

Martin Whitelaw obviously pleased with his Gloster Javelin T Mk3

 

Finishing the model in solarfilm, silver underneath and drab green top surfaces, the upper surfaces were then masked off to produce a camouflage pattern using car spray.  Nose, black and yellow coloured rings were spray applied and roundels were hand cut from solarfilm and lining added with tape and pen.  Cockpit canopy was beautifully made by Andy Conway to my less than perfect wooden former, showing all my inbuilt imperfections.  I'll have another go at the cockpit canopy some day.  The upper surfaces of the Javelin were finally sealed with a light coat of clear lacquer.

Now that its finished I'm hoping for a good flight at the Hole of Horcum event in October.  (We can inform our readers that the Javelin did indeed fly successfully on a number of occasions at the event).

Gloster Javelin T Mk.3 model details:

Wing span 38"
Model length 39"
Flying weight 2lbs 6ozs.
Wing loading l4ozs/sq.ft.

No. of channels 2. Aileron & Elevator Construction:

Wing White foam and veneer.
Fuselage White foam. balsa skinned.
Fin Built up. balsa skinned.
Tailplanes Laminated balsa.

Finish Solarfilm and car spray. 

Martin Whitelaw.

 

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