Designer Techniques No. 4

Sukhoi Su-25 Frogfoot

by Steve Griffiths and Mike Briggs - Spring 1997

 

It's always difficult to decide, when you're after a new model, whether to go for something really attractive, or something you actually have a chance of catching. Aircraft are no different - you have to make a number of decisions before you select a suitable prototype to replicate, so when Mike Briggs and I decided to design one, we set out some criteria to which it had to conform. It had to be easy to build, so flat surfaces and, for possible other builders a minimum of non-wood parts, were preferred. For economy's sake, it should not need balsa longer than 36". Once built, it had to be easy to launch, so a low-wing was not our first choice.  

At 1:12 scale (our preference for single-engined aircraft), the model should not span more than 50", and the chosen aircraft should have some real character, with a reasonable choice of variants and colour-schemes. The canopy should not be massive, to ease the production of a moulding. Finally, it should finish up with a wing-loading in the 10-14 oz/sq.ft. range, as our local slopes are a bit tame. After a bit of book-worming, we came up with the Su-25 Frogfoot.

Unfortunately, we could find only one scale 3-view, and that was less than 3" span, so we started by enlarging it on a photocopier to a reasonable size. From that, and the full-size measurements given, we worked out the sizes at 1:12 scale, and it all looked about right. 

After an educated? guess at the finished weight, we decided to enlarge the wing slightly, increasing the span by about 4", the root chord by 1", and the tip chord by 1/2", to keep the original proportions and give the desired wing-loading. The enlarged wing was then positioned to maintain the ratio of front to rear fuselage length, and avoid it looking wrong. As far as possible, the side view was drawn to exact scale, but in plan the fuselage and bulky engine nacelles were slimmed. Because of the fuselage width, the front ends of the nacelles were designed to knock off if the wing swung round, but this has since proved to be an unnecessary complication, as has the fitting of knock-off wing-tip pods.  

Having decided to use Selig-Donovan 6060 as the wing section, three section plots were produced: one each for the root and tip, and a third for the position at which the nacelle sides would come. Otherwise, with a highly-tapered wing and a wide fuselage, use of the root section to draw the shape at the nacelle edge would result in a very bad fit. To simplify building, wing anhedral and tailplane dihedral were reduced by setting out the wing lower surface and the tailplane upper surface flat. A mini-servo in each wing was the selection for aileron control, both to avoid difficulties in wing-mounting and to provide the options of flapperons and pop-up aileron brakes, while a snake was chosen to drive the all-moving tail.

To maximise structural integrity, we decided to have only one hole in the fuselage, beneath the bolted-on wing, and to have a tube, from the bulkhead at the front of that, leading down towards the nose, in which the Rx and battery could be positioned for balance, and to omit fuselage doublers. From there, it was merely the simple task of drawing up the formers and sheet parts and building it. The prototype has a foam wing, and although the drawings show balsa tail-feathers and fuselage top-deck, as we had the equipment we cut them from foam (SD8020 for the tailplane and thinned SD8020 for the fin, which is huge).

Finishing was with Tamiya acrylic paints brushed onto Litespan covering, with the edges at the colour-changes stippled with an almost-dry brush to give the effect of overspray. All the insignia were hand-cut from Solartrim, and panel-lines applied with medium-grey fibre-tipped pen, the whole then being given a thin coat of Cuprinol matt varnish. This has proved reasonably durable, although the Litespan is a little prone to bubbling in the scorching summer sun we experience (!), possibly because I didn't have enough hands to apply it in the recommended way, i.e. stretching it as it is heated, but before it is ironed down. Various aerials, lights and other paraphernalia were added to give the finishing touches, cobbled up from bits of ply and glass-headed pins.

Initial proving flights were a bit traumatic, due to the wing servos not being fixed quite as firmly as I had thought. The net result was that after the application of full up-aileron, the servos moved in their boxes, leaving an appreciable amount of up-aileron as a very effective lift-dumper. From launch, it went off straight and true, and climbed away happily, but after a couple of turns it went like a bat out of hell and lost height very quickly. The first flight finished up flying straight into a dry stone wall in dead ground below the slope edge, with a very audible result. Fearing the worst, I went to retrieve it, but all it had suffered was a slightly bruised nose - who needs ply doublers? In the fierce deceleration, the servos had re-seated, so there was no obvious cause. A couple of flights more, a few terrified sheep, and the cause became apparent: that was put right, and it now flies very well, although tight loops are out of the question, the short tail moment quite typically giving too much braking effect if full up-elevator is held on.

Final verdict? At 30 oz, it turned out a couple of ounces heavier than planned, but this doesn't seem to be in any way detrimental to performance. It's robust, compact, and does what it was designed to do, so we're satisfied with it. Doing it again, without the knock-off bits, it would be easier and lighter, but who wants to build the same model twice?

Prototype statistics:

Length:

Wing Span:

Wing Area:

Weight:

Wing Loading: 

Wing Section:

Tailplane/Fin Section:

Controls:

 

Servos:

42 inches  

44 inches plus tip pods  

312 square inches (2.17 square feet)  

30 ounces 

13.8 ounces per square foot  

Selig-Donovan SD6060  

Selig-Donovan SD8020  

Elevator and aileron

(also used as flapperons and brakes)  

Three (two HS101, one Futaba S148)

Steve Griffiths.                 January 18th, 1997.

 

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