Designer Techniques No. 14

The N.A. FJ-4B "Fury"

by Terry Lidstone - Autumn 1998

 

 

As many readers will know Terry won the PSSA Southern Area Trophy earlier this year with his FJ-4B Fury.  Prior to retirement Terry was a pilot with Malaysian Airlines flying the Boeing 737-400.  He tells me that the full size 737 also glides well and in fact top of descent is generally 120 miles from destination, all done at idle power!  I now leave him to describe his design and building technique.

 

 

Terry holds aloft his magnificent N.A. FJ-4B "Fury" at Llandudno, on the Great Orme in sunny conditions.

 

The model in the foreground is also a design by Terry, the Sea Hawk.

 

 

The Choice

One of the joys of PSS for me is selecting the subject aircraft and this year was no exception.   My choice of a 50's jet was perhaps inevitable since from a very early age I had been fascinated by KK flying scale and had built the whole range as fast as my paper round income allowed.

 

One of my favourites then was the Sabre and I stumbled upon it again whilst looking for inspiration.  It has however, been done to death as a model, there are many plans available now so I looked more closely at its cousin the Fury which, although having a larger and deeper fuselage, has a bigger wing, perfect for light wind days. Thus the decision was made.

 

The Inspiration

As an ATC cadet I often helped out as general dogsbody at local flying shows and one of the delights was a visit to the model display tent.  The build standard of the scale entries was breathtaking and it enthused me such that I promised myself that one day I would try to build equally as well.

 

It shaped my thinking and even now the example set by those modellers inspires me, so much so that the first task I set myself always is to acquire plenty of scale information.   The Aviation Model Shop at West Drayton is first class as is Midlands Counties Publications in Hinkley, Leicester.  Between them they provided a very complete scale book and a 1/72 scale plastic kit of the Fury from which my local printing shop produced 1/9th scale drawings.

 

 

The Build

 

The Fuselage

Now, I don't like planking it has to be said but it has its advantages over time consuming mould making/clouds of dust and pools of molten foam/solvent mix.  So I have standardised on this method now.  During the early stages I take a large building board and all the raw materials to the living room where the tedium of white gluing and pinning is alleviated by being able to have a social contact with my family.  I think they quite like to see me out of the workshop as well for the few weeks it takes to complete the relatively mess-free process.

 

The Fury was built in two identical halves.  1 /4" by 1 /8" spruce strip formed a crutch running the complete length of the fuselage and a 1 /8" sheet balsa keel beam was inset to support the area that later was re­moved to form the wing cutout.  3/16" balsa formers cut to the accurate fuselage section were attached and planking commenced using 3/32" balsa strip.  When each half had been removed from the plan I reinforced the innards from the nose to behind the wing cutout with glass fibre tissue/epoxy resin as much as my landings dictated!  They were then joined using white glue, taken to the garden and rubbed.

 

The monocoque fuselage was complete and it weighed hardly anything.  I was now able to delight in removing sections for the cockpit, the tailplane seat and wing cutout using paper templates to get the shape, angles and size correct. 

 

 

The photos show the build up of the sliding canopy using 1/32" and 1/64" ply and block balsa.  The fuselage spine was simply a light balsa outline on which rolled sheet and block balsa was glued to get the final shape.

 

 

The Wings

I prefer built up wings but decided that for this model foam/obechi might be more appropriate because of the thin wing section.  The build time was very short using light glass bandage to join the two wing halves.  The slotted flap mechanism and the Frise ailerons were reproduced using recessed hinges.  This allowed me to hide the linkages within the wing and control surface shrouds, using snakes and idler bellcranks for the ailerons and torque tubes to the flaps.  (The photos of the wing show method number one where I linked the ailerons by torque tubes.  This was not successful because of excessive lost motion).

 

At this time I decided to inset a square inch of balsa into the lower surface of the wing to support plug in landing gear. After viewing the photos of the aircraft looking so realistic on its dummy undercarriage I'm pleased I did.  It took only two evenings using scrap balsa and dowel to make them but it transformed the static model.  I first used the idea on my Me 163's built over the past two years.  It seemed so right for them since the original had the drop off landing gear, but in addition I found it very convenient for displaying them so I have continued to use scale landing gear.

 

 

The Empennage

The fin, rudder and tailplane are very simple.  They were constructed from a 1/16" balsa plan outline on which the sections were glued, and then covered with 1/16" sheet.  I installed a tailplane incidence adjuster using a screwthread mechanism accessible from the fin when the rudder is fully deflected.  This however proved not to be needed.  All linkages are internal and the elevator/stabiliser control horns can be reached through the jet pipe.

 

 

Finishing

Given that I can get a photo quality copy of the instrument panel for a few pence these days I like to include a bit of detail up front.  The seat and trimmings weigh very little and generally are situated where I would often be adding a little nose weight to get the CG correct.  The canopy was cut from a damaged 1:9th scale F-16 canopy which when reversed had the exact profile required.

 

My favourite covering method over the years has always been doped nylon.  However it seems that I am the only person in my house that likes the smell!  For this reason I have persevered with iron on film on top of Balsaloc.  I am getting some good results now using Solarspan lightly abraded before spraying.  It does tend to bubble in strong sunlight however, but I got a good tip from Steve Buckley at the Mendips meet this year and that is to shrink it twice (i.e. run the iron over it twice) before applying any paint.  I shall try that this year.

 

Matt Humbrol enamels cover well and the range of scale colours is so good that I use both the small pots and the sprays mostly.  All decals were cut from Solartrim and painted as necessary.  The panel lines were drawn on using a 2B pencil/silver marker pen and the dirtying was done using finger tips and wet and dry paper rubbing.  What a time consuming phase it was but I was very pleased with the result.

 

 

Flying

The final weight included 4 standard servo and was exactly 5lbs.  This resulted in a wing loading of 18.5 oz/sq.ft which I was quite happy with and, if the wing section proved to be a goer, I expected a good performance.

 

As often happens, conditions had not allowed me to test the aircraft before its first meeting in May and of course on the day the wind was on the least favourable face where lift is always poor and the landing areas are rough.  Some club members flying soarers had found thermal lift someway down the valley and I launched off towards them.  Fortunately, it flew fine and during the day I had 3 flights.  On the second I caught a thermal and the Fury rocketed upwards in a climbing turn but keen to get close-ups on the video camera I returned towards the slope and shortly afterwards, kicking myself, I had to head towards an area of pampas grass for landing.

 

 

The Fury in flight - very convincing!

 

 

I had set myself a challenge.  Inboard ailerons (fitted to the original to allow the outer wing panels to fold), thin flying surfaces using scale sections and washout and as much scale detail as I could reasonably add to produce an accurate scale model that looked exactly right and more over would fly right.  The Fury has convinced me that I need not compromise scale dimensions to be able to enjoy both building and flying Power Scale Soarers.

 

As ever, life is different strokes for different folks and I'm just pleased that I get so much satisfaction from a hobby.  Equally, I enjoy seeing others doing it their way just as much, as long as we are all having fun!

 

 

Model Spec

Length : 48.5"

Span : 52.5"

Wing Area : 4.33sq.ft

Wing Loading : 18.5 oz/sq.ft

Weight : 80 oz (5 lbs)

 

 

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