Designer Techniques No. 7

Messerschmitt Me-109 F4

by Jim Ellis  - August 1997

 

Jim’s trials, tribulations and success in producing this scratch built model are recorded by him in his blow by blow account.

How I built my 60” Messerschmitt Bf 109F-4/Trop “Yellow 14”

or

If only I had planned it properly in the first place!

The Me-109 has been a long standing favourite of mine, so, when about four years ago I managed to locate a Jane’s book on the subject I decided to “have a go” and design my own.

The usual procedure followed, choose aerofoil section, decide on span/scale, work out wing area, decide on a suitable wing loading for chosen section, then armed with the expected finished decided on a suitable method of construction.

Having drawn the plan to 60 inch span (without any tweaking of dimensions,) it became apparent that the fuselage has beautiful rounded lines, as I am not the best of builders, I decided that a veneered foam fuselage would be ideal - mistake No 1.  Because of its contour, the fuselage was made up of 14 separate foam sections, 7 on each side, after assembly and sanding, where necessary, the structure was veneered with 1/16 balsa using a quick drying Copydex type of adhesive obtained from a local carpet fitter - mistake No 2. 

To accommodate pushrods, servos and receiver a 2 inch wide x 3 inch deep slot runs through the fuselage - mistake No 3.  By now you will have guessed what I have missed out - the foam should have been built around a box or space frame to give the whole structure strength especially in the area of the wing fixing.  To help keep the tail end weight to a minimum, the fin and rudder were built up - why then did I use ¼ inch sheet balsa for the stabiliser and elevator - when will I ever learn!!  The spinner, which is 4 inches diameter and laminated from 1/2 inch off-cuts of balsa, houses a 2 inch diameter 2200 mA nicad which weighs 8oz. - i couldn’t get the weight any further forward!!

The chosen wing section was E193 constructed of foam and veneered with 1/16 inch balsa, this particular wing has elliptical tips which had to be built up.  Why did I choose an E193 section?  Our local slope is very good for thermal models, but not for PSS unless everything is just right, which is not very often.  I thought I would try to build a model with a reasonable wing area and use a “lifty” section, did it work, thankfully, yes.  One point, when cutting the wings which had a root of 13.5 inches and tip of 7.2 inches, it was necessary to thread a 6 inch length of copper fuel pipe over the hot wire, at the tip, to act as a heat sink, this prevented too much heat on the foam and reduced shrinkage.

The whole model was covered with Solartex and sprayed with acrylic car spray and all decals from Solartrim, the laurels and swords on the rudder and the logo on the nose were made by John Kliszat, a member of my local model club, who produces signs and decals to order (ABC Signs and Decals tel:- 01524 720928).  The colours in Jane’s and the sprayed model were an identical match - mistake No 4 - I had not read the small print at the back of the book that stated, “all the colours were an artists impression and may differ from the real thing”, and they did - I won’t do that again.  It was only when my son gave me a book called “Bf-109 Aces of North Africa and the Mediterranean” did I realise what the true colour should have been!  After rubbing down the model was sprayed in BMC Marina Sandglow - that looks much better.  

Jim Ellis holds aloft his own design Me-109 F

All the mistakes I made only came to light after I had calculated where the model should balance - the usual problem much too heavy at the back end. Having initially hoped to have built a model of 4lb weight and a wing loading of 15oz/sq.ft. it ended up 5¼lb weight and 21loz/sq.ft. wing loading. This does seem a little over the top for E193, however, the flight is slow and reasonably in keeping with scale speed. It must be said, the model, when built, was around the anticipated weight, it was the additional ballast required to balance that was the problem. Over the years there has been an ongoing “modification” process, a mini superstructure was added around the wing/fuselage fixing, the wing fixings do not pull out when the landing is not perfect. Aerosol foam has been used in areas that needed “beefing up”, especially after one particular mishap when the fuselage split. One thing that I have learnt is that foam/balsa veneer/Solar­tex are extremely strong in compression (especially after a landing that a Kamikaze pilot would have been proud of). On the whole if more thought had been given to the construction at the start of the project a much lighter, stronger and manoeuvrable model would have resulted.

 

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