Designer Techniques No. 20

Hawker Hurricane (from Cardboard!)

by Ian Smith - December 2000

 

Ian has successfully built and flown several WWII fighter aircraft using this novel construction system and has obliged by providing the details of his method of construction.  His aim has been to produce a quickly made, low cost and simple to build model.  No plan, as such, is used.  

The fuselage follows pretty much a normal construction method in part, but cardboard sides are pre­ferred to balsa ones.   The wings, by using cardboard skins, are much quicker to build than the normal built-up system.  Standard radio gear is fitted and some nose weight is necessary to bring the C of G to the correct position.

Although Ian is unable to provide weight details for individual components the total all up weight is fairly low compared to similar models of this size using conventional methods.

The 2 photos show the part completed model during assembly.  See also the constructional views below the building techniques guidelines.

Building Sequence:­

Stage 1.

Decide on type and size of the model.  Ian's aircraft are around 40" (1 metre) span.

 

Stage 2.

Draw the wing plan view and fuselage side views directly onto cardboard pieces.

 

Stage 3.

Use 1/4" balsa sheet for top and bottom parts of the fuselage.  Glue the balsa to the edges of the cardboard with wood glue such as white PVA Evostik.  Use a heatgun to speed up the building time but avoid applying glue to areas where sanding will need to be undertaken later, such as on edges.

 

Stage 4.

Score the back of the cardboard corregations on the wing panels to assist later when bending the panels to the rib contour.  Lay the bottom panel onto the building board and using a wood glue assemble to it the leading and trailing edges, ribs, wing tips and mainspar.  Fit the wing joiner and then add the top panels.

 

Stage 5.

Hot glue the wings to the fuselage.

 

Stage 6.

Fit the sheet balsa fin and tailplane to the fuselage using white glue.

 

Stage 7.

Prime overall with thinned PVA glue and when dry apply a colour scheme using Humbrol matt enamels.

 

 

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