Designer Techniques No. 6

The Douglas AD-7 Skyraider

by Paul Janssens  - Summer 1997

 

Paul Janssens, who is known to many of us as a leading continental PSS model designer and flyer, has contributed this article on what may well turn out to be a most popular PSS model for beginners.  Construction is quite straight forward and Paul has a plan and canopy available for intended builders.

The Skyraider is one of the last prop driven warplanes.  It’s an amazing aircraft, it was built around the most powerful engine available at that time, a 3350Hp Wright.  This engine was also used in the Lockheed Constellation.  The ‘Spad’, as pilots called the Skyraider, didn’t see much of WWII but was reintroduced in Korea, where it proved to excel in ground strafing missions.  It was fast, could carry more than its own weight in payload and could take lots of damage and keep on flying.  One pilot even managed to take off from an island with the wings still folded, but the flight was only a short one.  Both crew members survived.  The first Skyraider flew in March 1945, 3180 were built and they didn’t retire until 1968, an impressive service life!

I saw my first Spad when a Belgian Army Colonel bought one, he flies it occasionally, but the cost of 200 litres of high octane fuel plus 50 litres of oil per hour keeps him grounded most of the time.  In La Ferte Alais I saw a Skyraider in maintenance and the shear size of the thing inspired me to draw up this plan.  Those who build my Spad will agree that it’s a good and easy flyer.  I love my Skyraider.

The building method seems complex at first, but if you stay with these instructions things will start falling into place very soon.  You can build this model in about 50 hours.

The wing is the classic foam/veneer construction.  Cut the foam to shape using the top view and both wing section templates, then cover the foam with obechi or balsa veneer.  The aileron torque rods can be fitted before or after covering.  Glue the balsa leading edges and wing tips into place and sand to shape.  Join both wings to the correct dihedral, as shown on the plan, then strengthen with a band of fibreglass.  Install the hardwood dowel and glue into place the ply reinforcement for the nylon bolt.  Cut out the ailerons and sand to shape. 

To build the engine cowling and gear wells, start by reproducing all templates on thin cardboard, such as a Corn Flake box.  All templates, except for the engine cowling aft template need to be reproduced in duplicate.  Use pins to fix the gear well side views on either side of a foam block and cut out.  Remove the side views, fix the top views on and cut again.  Repeat this to make two gear wells.  Sand all foam blocks to shape using 150 grit paper and smooth with 600 grit paper.

Cover moulds with Solarfilm or brown parcel tape, this tape can be heat shrunk with an iron at low temperature.  Make sure no resin can make it through the tape, as this will dissolve your foam mould.  Apply a coat of de-moulding wax and put on 2 layers 160g/sq m glass cloth and resin, then a final layer of 80g/sq m glass cloth.  An hour later you can put on a thick coat of resin and micro balloons mixture.  The next day, cut away the edges and sand the parts to shape using 150 grit paper.  The micro balloons will give lot of dust, so protect yourself.  Thanks to the micro balloons you will get a quick result and you wont have to sand into the glass fibre to get a smooth shape.  Finally, smooth with 600 grit and water.  The glass parts can be painted later or covered with Solarfilm, try this method out, you’ll get a smooth, easy and light finish and scratches are no longer a problem!

Make the propeller hub from balsa, cover it and glue into position on the engine cowling.

The fuselage is built on a blue foam core, which needs to be lightened by hollowing it out.  You can pass a hot bicycle spoke through to make the first hole, then pass your cutting wire through, reconnect and cut.  Use epoxy to join the fuselage sections.  Now you have to put all the balsa on, starting at the front of the fuselage.  Use contact adhesive such as Copydex for this job to keep things light and to get the job done fast.  Reglue all balsa to balsa seams with thin cyano and sand the fuselage to shape.

The canopy is moulded from a hardwood block sanded to shape, or can be ordered from me.  Install a seat and a pilot, as this will add considerably to the realism of the model.

The stabilizers and fin are conventional, use light balsa to keep the weight of the tail section as low as possible.  Install the engine cowling onto the fuselage then smooth the wing and the fuselage and cover with Solarfilm.  If you cant find the right colour, lightly sand the surface of the film and spray paint the model to your taste.  Make the arrestor hook out of plastic tube, heated and bent to shape at the end.  You will find that inspite of the radio gear being forward, you have to add ballast to the nose to get the centre of gravity in the right spot.  This is no problem as the prototype was a bit on the light side, at 1.4kg the model is a floater that needs some ballast to penetrate in very strong winds.

The Skyraider was a success from the first flight, no surprise, as this is a classic glider shaped aircraft.  The model is an ideal first aileron model, with very stable flight and docile stall behaviour.  On approach to the stall the model will start wallowing but all controls remain effective, even when the nose drops.  Normal flight is resumed with a height loss of about 10 feet.  Aerobatics are fairly slow, which is true to scale for this model.  Rolls are nice and straight and inverted flight needs only a slight push on the stick.  Approaches and landings are a simple formality, as the model has enough inertia to penetrate turbulence undisturbed and she responds to corrections without protest.

A friend volunteered to build a powered Spad from the plan and this model is now one of the eye-catchers at our club.  The airframe is like the one on the plan, but with a ply firewall and the engine and radio gear in classic configuration.  There is ample space inside the fuselage, so he included underwing drop tanks – an idea I might copy for my PSS Skyraider.  Enjoy this docile beast – I know you’ll love her!

The Finished model spans 134cm (53") and is 100cm (40") in length.

Plan and Canopy available from:

Paul Janssens

Gasthuisstraat 29, GEEL, 2440 BELGIUM

(see PSSA Plans page for more details)

 

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