Designer Techniques No. 8

The Blackburn Firebrand

by Martin Hursthouse  - August 1997

 

Martin, a recently joined PSSA member, has successfully designed, built and flown his Firebrand and helpfully contributes the sequence of events for our benefit.

This was one of those projects which shouldn’t really have happened, but it did.  A trip to the Vintage Glider meeting in 1993 gave me the first beginnings of an urge to scratch build a scale subject.  Having chosen one and begun research and drawing, the subject promptly appeared on the front cover of a model magazine, so I thought dammit.

I resolved to choose a subject which would not have been popular with modellers, nor particularly easy either.  A fine Christmas gift of a book caused early interest in the Blackburn Firebrand TV IV, of which I have vague childhood recollections at Eastleigh - 1992 1 think.

The Firebrand has been featured as a true disaster for the Fleet Air Arm in several publications and Aeroplane Monthly’ were generous in helping me with early research, and later came their articles in their ‘Tested and Failed’ series.  The full size aircraft was begun in 1939 and was intended to do wonders for the Navy as a single seat torpedo-strike aircraft.  The project went through so many changes and modifications that it never saw WWII service, but featured disastrously on several carriers from 1945 onwards.  All kinds of accidents, failures and unexplained crashes caused a relatively short active service after a whole wartime of development, and many pilots felt that the Firebrand was almost unflyable.

Here was a project for my glider.  If I could make this fly, then all kinds of other things would be possible - at least, this was my thinking.

The full size Firebrand was huge (51’ 3” span) and I had to settle for 6th scale rather than the 5th scale which I really wanted.  As it was the model would span over 102 inches with a wing chord of over 20 inches, so I knew it would be quite a beast.  With a radial engine and a barn-door as a fin/rudder this was surely going to be a bit of a challenge.  It was, but it hasn’t appeared on anybody’s front cover either.

Existing drawings were few and scanty to say the very least, though the research was very enjoyable. I am curious why the Firebrand isn’t featured in the Scale PIans handbook, as virtually everything else is.  Perhaps nobody has been as determined as me with the subject?

A huge balk of blue foam was built from 100 mm thick blocks and laborious work began, hacking, sawing and sanding my way to a fuselage shape, using carefully callipered dimensions to get the profiles correct.  Gradually, the thing began to look recognisable and a good finish was eventually achieved using acres of glass-paper and a big lump of time.  The whole thing was taped up in brown parcel tape and coated with three layers of 120 gm crowsfoot glasscloth and epoxy resin.  The resin didn’t quite do what it was supposed to do (me and materials...the usual story) and several weeks were needed to fully cure the fuselage in order to cut out the foam.  This done, ply reinforcing formers were fashioned and epoxied in place with carbon fibre and kevlar strapping in high stress areas to make sure.  Spinner and cowling were made in exactly the same way - the spinner carries the noseweight so it has to be strong.

Using Kafir plaster (like dental, but much finer and harder) I sculpted the plug for the teardrop canopy which was vacuum-formed as one piece.  This stage was very time consuming, but in my view very enjoyable as a process rather different from other model making activities.  The detailing on the finished canopy was ‘planted on’ with ‘plasticard’ or styrene sheet.  Much later, I sculpted a pilot using blue foam and Fine Surface Polyfiller, another technique which I found surprisingly rewarding.

All flying surfaces were built up in traditional way using balsa, spruce and ply.  For the wing I chose the Eppler 374 profile which I am partial to, though it has to be regarded as a departure from true scale, and is noticeably thinner (to a keen eye) than the original.  The centre-section became integral with the fuselage and houses a torpedo dropping mechanism (as yet untried).  The torpedo carrying skeg is a very useful ‘handle’ when launching - so what do you hold when a torpedo is attached?  I don’t know.

The wing tips each carry two full-size servos as the ailerons and flaps are huge and probably apply a deal of stress on the servo mechanisms.  The plug-in panels use blade and box joiners and they are held in place with tape - an arrangement I am not happy with and will change one of these days.  The tailplane is huge in all directions and I used stout pushrods for both elevator and rudder.  The stabiliser/elevator assembly is bolt-on and it’s pushrod connection exits from the very end of the fuselage.  Ample internal space enables the rudder linkage to be enclosed beneath the seating.

The paint finishes and markings have become a favourite activity with my model making, as each subject gives a separate opportunity to try new ideas.  In this case all paint finishes were hand painted and sprayed, including all lettering and detailing.  Decals and numerals are a pain in the rump to find and they usually look wrong any way.  Vinyl and acrylic paints were a joy to use - no smell, quick drying, easily mixed and easily over-painted when errors are made.  Vinyl (humble emulsion paints) adhere well to all materials used, and are intermixable with acrylics and other water-based media.  They are light in weight and are water resistant when dry also.  I wouldn’t call them waterproof exactly, though I wouldn’t recommend leaving any model immersed in water for long periods, would you?  No.

Servos, receiver and battery are as far inward as possible, yet I still needed nearly 6lbs of lead to get the balance point about right.  The problem here is that there is no real way of knowing where the centre of gravity ought to be.  But the big shock was the total weight, which was around l9lbs and giving a wing loading of 27oz. per square foot - I knew it was getting heavy but this was quite an unexpected outcome.  A Wessex clubmate, I’ll call him Glyn Fonteneau, told me, “Don’t worry about the weight, it’s going to be big enough to work”.  So I didn’t worry (honest), and look what happened.  I decided to fly the Firebrand before modelling the cockpit and pilot as I couldn’t bring myself to add more weight at this late stage.  

Blackburn Firebrand designed and built by Martin Hursthouse

So nearly two years after I began came the moment when I would ask Dave Camp to help me throw this model from a Wessex slope.  It may be worth saying now that I am not partial to those 50 inch P55 kippers (aeroplaice?) which are featured in the press, but I started to think that maybe their owners knew something that I didn’t.  The Firebrand is impossible to handle alone in a blow and I had to rely on several friends to get the thing airborne, given the 20 - 25 knot wind.

Anyway, away it went.  Without need for a tweak of the trims and without any sudden unexpected manoeuvres, all was well.  Glyn was vindicated in his observation after all, and I am sure the sheer bulk of the Firebrand was an advantage on the day.  An occasional loop and two rolls (not very well executed) and several low passes and I began to relax — yes it does fly and it flies in lumbering scale-like fashion, with everything seeming to take an age and covering huge distances with little noticeable effort.  Only whilst flown closer in to the slope did it become apparent how fast it was actually moving; the ‘radial cowling’ seemed to offer little resistance (drag) and there was relatively little slipstream noise.  One stall occurred, not by intention, and it was quite deep and took a good while to recover, so I didn’t do that again.

I had been putting off the moment to land, but the cold wind finally persuaded me to have a go, and it all went surprisingly well.  A large square circuit, followed by a line up into wind for finals, and just ease on down.  I needed no flap on that first occasion, though I found out later that they are hugely effective in culling speed down when required.

I am well pleased with this model, a real one-off which has changed my modelling and flying interests and opened up new possibilities for me.  I felt for some while that I may have to resort to some form of power to make this type of thing work, but from a PSS point of view, it has worked satisfactorily and has opened the way for many other scratch-build projects.  Current project is a Focke-Wulf FW-190 A8 at 1/5 scale - not just any example, but a very specific and particular subject, but that is another story.  

Martin lends scale to his impressive model.

102" span and over 19lbs AUW - awesome!

Model details:

 

Span - 102"

Wing Area - 1576" sq

All up weight - 19lbs. approx.

Loading - over 27.7oz/sq.ft.

Wing section - E374

 

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